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Description

Let’s be honest, modding your truck is fun, but when it really matters, nothing beats staying on top of maintenance for your 7.3 Powerstroke. Stick with quality oil and filters, and you’re setting yourself up for hundreds of thousands of dependable miles. And when it’s time to wrench on it, having the right tools and diagnostic gear makes the whole process smoother and a lot more satisfying.

Factory Fluid Capacities & Recommended Weights

Engine Oil (7.3L Powerstroke)

  • Capacity: 15 quarts (with filter change)
  • Recommended Oil: 15W-40 diesel engine oil or 5W-40 for cold climates

Automatic Transmission (E40D)

  • Capacity: 16 quarts (dry fill)
  • Service Fill: varies depending on the drain method
  • Recommended Fluid: MERCON V ATF

Manual Transmission (ZF S5-47)

  • Capacity: 3.4 quarts
  • Recommended Fluid: MERCON V ATF

Transfer Case (BorgWarner BW1356)

  • Capacity: 2.5 quarts
  • Recommended Fluid: MERCON ATF

Front Differential (Dana 50 or 60)

  • Capacity: 3 Quarts
  • Recommended Fluid: 75W-90 synthetic gear oil

Rear Differential (Sterling 10.25")

  • Capacity: 3.75 quarts
  • Recommended Fluid: 75W-140 synthetic gear oil

Use high-quality filtration and OEM-spec fluids to maintain optimal oil pressure, cooling efficiency, and drivetrain protection.

Explore trusted maintenance parts and filters designed specifically for the 1994-1997 7.3L Powerstroke to keep your truck running strong for the long haul.