• Cart

SKU #: AERO-4040XL MPN #: 4040XL

Aeroturbine Resonated 4.0" In x 4.0" Out Muffler 4040XL

$275.99
Get 275 points in loyalty rewards
Description
For those unfamiliar with the Aero line of mufflers, they are a compact stainless steel muffler designed to be added to nearly any exhaust system that offers unrestricted airflow, while having unremarkable sound characteristics. The XL line of the AeroTurbines are considered their resonated version designed specifically to cancel out any in-cab drone that is typical of many aftermarket mufflers. Built from T304 stainless steel inside and out, this muffler does not have any of the traditional packing found in many other mufflers that is known to breakdown over time, but rather uses a series of louvered baffles that are also designed to literally "suck" the exhaust away from the engine, even faster than a straight pipe, which results in lower exhaust gas temperatures.OPTIONAL CLAMP DETAILS:Ensure your exhaust is secured properly with these 304 Stainless Steel Lap Joint Clamps. These clamps offer a more secure clamping method for the pipes in any exhaust system. These clamps feature a two bolt design that allows you to tighten each side independently of the joint as necessary.

Enter your zip and we'll see if installation is available.

  • Request quotes from local installers at checkout
  • Compare options and choose the best fit for your install

For those unfamiliar with the Aero line of mufflers, they are a compact stainless steel muffler designed to be added to nearly any exhaust system that offers unrestricted airflow, while having unremarkable sound characteristics. The XL line of the AeroTurbines are considered their resonated version designed specifically to cancel out any in-cab drone that is typical of many aftermarket mufflers.

Built from T304 stainless steel inside and out, this muffler does not have any of the traditional packing found in many other mufflers that is known to breakdown over time, but rather uses a series of louvered baffles that are also designed to literally "suck" the exhaust away from the engine, even faster than a straight pipe, which results in lower exhaust gas temperatures.

OPTIONAL CLAMP DETAILS:
Ensure your exhaust is secured properly with these 304 Stainless Steel Lap Joint Clamps. These clamps offer a more secure clamping method for the pipes in any exhaust system. These clamps feature a two bolt design that allows you to tighten each side independently of the joint as necessary.

Vehicle Fitment
Fits Most 4" Exhaust Systems
WARNING: Cancer & Reproductive Harm - P65Warnings.ca.gov
SIZING:
  • 4" ID Inlet
  • 4" ID Outlet
  • 6" Body Diameter
  • 16" Body Length
  • 26" Overall Length
About Aeroturbine
For us, there is no question what the answer would be for any of our staff if asked what our favorite muffler is. We have been AN Aeroturbine muffler distributors for over 10 years now and every truck in our parking lot has one of their mufflers installed. Aero Exhaust has been through some turmoil over the past couple of years, but they are BACK! And we are so pleased to be able to offer their superior muffler design again.

For those unfamiliar, these mufflers are designed to create an internal vortex in the exhaust to literally "suck" the exhaust away from the engine, reducing exhaust gas temperatures. Beyond this attribute, these mufflers create a unique sound, and when opting for any of the "XL" resonated versions, they are awesome at cancelling out any drone inside of the cab. And finally, the construction is a work of art. Built out of T304 stainless steel inside and out, without any of the traditional packing used by many other manufacturers that is notorious for breaking down over time.

Overall rating: 4.783784 / 5 from 37 reviews.

AI Generated Review Summary

The Aeroturbine Resonated 4.0" In x 4.0" Out Muffler 4040XL is a compact stainless steel muffler designed for unrestricted airflow and quiet operation. Customers appreciate its deep and mellow tone, great sound, and high-quality construction. The muffler uses louvered baffles to reduce exhaust gas temperatures and features 304 Stainless Steel Lap Joint Clamps for secure installation.

Summary topics

  • Muffler Tone: 22%
  • Muffler Quality: 19%

Review topics: ["looks","finish","exhaust","install","support","sounds","drone","tone","muffler","volume","resonator","truck","pipe"].

Review highlights

  • "It is a great quality muffler and sounds amazing as a replacement for the factory muffler."Brittney B.
  • "Exhaust resonator was perfect no droning in the truck great sound"Darren J.
  • "Volume and tone are absolutely perfect and not super loud, just right."Edward H.

Reviews

No drone inside loud outside

"Truck sounds like stock inside and no drone in the cabin. However it’s loud outside If you hit the gas and pass 2000rpms you can really hear it. So it’s a combination of quiet every day driving confort with a sporty sound when you need it. 2020 ram 2500 6. 7 diesel"

Carlos B. (5/5)

Areoturbine 4040xl

"Just installed today 6. 7 powerstroke definitely recommend this muffler easy install and has nice tone not much louder then stock and quiets the turbo noise way down has some drone at highway speeds but still quiet in cab. Has a nice rumble at idle"

Corey (5/5)

Sweet

"Sweet"

Jerakiah K. (5/5)

Great Sound!!!

"The 4040XL adds a deep tone and great sound without being obnoxious. Will use on other rigs in the future! I haven't hand calculated it, but it seems like a little bump in MPG too."

Mitch S. (5/5)

Way worth the money!

"The old man was complaining of drone in his 4” straight piped 2015 duramax. Ordered this and installed it before the axle and it took all of the drone out! He can now cruise at any highway speed without any drone in the cab! Best Father’s Day gift I’ve ever got him!"

Devon A. (5/5)

WOW

"First, this thing looks great! Second, WOW. I figured this would meet expectations but it surpassed them. I straight piped my 6. 7 and was unhappy with the pedal response and I needed to add a little backpressure. I read reviews on 4040xl and pulled the trigger. Its a perfect mixture creating just enough backpressure to enhanced pedal/acceleration feel and even enhances the sound outside the truck. Couldn't be more happy with it, and highly recommend. Again. . . Great Job!"

Sean R. (5/5)

Works great to calm the

"Works great to calm the drone on the interstate and the extremely loud jet sound when truck was cold that would wake the whole neighborhood. Still sounds really good when driving and getting on the pedal. Wife and kids are definitely happy. I am as well. Perfect for a straight pipe 6. 7."

Michael R. (5/5)

Cab noise reduces alot!

"Fit great, quality built, and it helped a lot on sound inside the cab in my 15 Ram 6. 7 cummins."

CJ L. (5/5)

Volume is much better in

"Volume is much better in cab . I should have called xtreme diesle before I changed exhaust system"

Charl D. (5/5)

Disappointed on sound

"Great looking muffler but not the sound. . was not what I expected . . contacted Cory with sales and he was very helpful🤢can not express my sarcasm . . reached out to see if I can return , exchange or something to reorder a different muffler but pretty much what I got it is what it is . . S. O. L. ——lol 👍👍"

Benjamin V. (1/5)

Q&A

I have a 7.3 L ford diesel E350. I recently put on the diamond eye 4” exhaust system turbo all the way back. I do have a drone noise at around 60-75 mph. Will this reduce that drone noise? Thanks
Yes, this will help cut down on drone quite a bit.
Hi guys. I’m planning on replacing my 07 classic duramax LBZ exhaust. I’m doing down pipe replacement as well. Do you carry a MBRP down pipe along with the mbrp XP series exhaust system. I want subtle, not too noisy exhaust tone. I curious in your opinion on the quiet mbrp muffler vs the aeroturbine Thanks Bill.
Shoot us a call Bill one of our techs will talk over some options for you, too many to post on a Q&A. -Sands
I currently run a Gibson cat back setup on my 2005 5.9. The power gain is fine, but the drone is getting worse. Does the 4040XL have similar power gains and does anyone know if it is quieter than the Gibson setup? Also, are these legal in CA? Thanks!
Not familiar with the Gibson system so I can't say if this would be louder then that muffler or not. It is typically a little quieter then a standard straight through performance muffler. The Aero muffler would flow just as well as a straight through muffler, you would see the same power gains there. The muffler alone should not have any issue being legal in CA on a Cat back system.-Sands
Where would be the proper position to install? front of exhaust, under cab, or just before the rear axle ?
That muffler is going to work best placed as far forward in the exhaust as possible.
Is this a slipp on and clamp over the four inch exhaust or a straight weld on muffler
This will slip over 4"" exhaust, you may then clamp or weld it.