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SKU #: BD-1042525 BD Cool-it Intercooler 03-09 5.9L and 6.7L Dodge Cummins 1042525

Purchase BD Cool-it Intercooler 03-09 5.9L and 6.7L Dodge Cummins 1042525
    • 2003-2009 5.9L / 6.7L Dodge Cummins

Description

Don't Lose Your Cool. Gain it--with the Cool-It Intercooler from BD. 500 degrees Fahrenheit. That's enough heat to cook a five-pound chicken in 45 minutes. It's also the temperature of the air going i ... read more

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Don't Lose Your Cool. Gain it--with the Cool-It Intercooler from BD. 500 degrees Fahrenheit. That's enough heat to cook a five-pound chicken in 45 minutes. It's also the temperature of the air going into your stock intercooler. Compressed air is heated air and when you combine an aggressive fuel curve with elevated boost levels, that can lead to convection oven levels of inlet temperature. That's why BD developed the new Cool-It intercooler.

With 57% more cooling surface area and a 33% thicker core (2.68" versus 2"), the Cool-It increases cooling effectiveness to approximately 90%, compared to only 70% for the stock intercooler. That can mean a temperature reduction of up to 200 degrees Fahrenheit over the stock intercooler. At the same time, the 36% larger inlet and discharge tubes (3.125" versus 2.625")can handle up to 90 psi of boost and over 1500 cfm, while holding pressure drop to less than 1 psi. We guarantee this is the highest quality, best performing air-air intercooler on the market. Our extruded tube design out performs other inferior Bar & Plate and Tube & Fin designs. The core size alone is 2.68" x 28" x 26". The intercooler end tanks are precision hand welded for increased strength and a beautiful finish. Increased air flow, reduced air intake temperature, lower EGT's and higher HP, that's what you can expect from BD's new Cool-It intercooler. All kits come complete with high-pressure hoses and clamps, and are ready for shipment.

Specifications

  • SkuBD-1042525
  • ManufacturerBD-Power
  • MPN1042525
WARNING: CANCER AND REPRODUCTIVE HARM www.P65Warnings.ca.gov

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Rate BD Cool-it Intercooler 03-09 5.9L and 6.7L Dodge Cummins 1042525

Reviews may be edited for spelling or grammar inaccuracies and those containing profanity will be removed.

D
Well when its -10 outside I write reviews ins...
Well when its -10 outside I write reviews inside. Up for review today is my recently purchased BD intercooler. Well the price is up there but the performance gain is worth it. Got it during the holidays so BD took 10% off. Shipping was free and I'm glad. UPS delivered it to the wrong house 2 times and someone else finally brought it to me on Christmas Eve ha-ha. Cant blame DPP and BD for UPS.. Moving on. This thing weighs 70#'s so you might need a hand setting it in place. For those in question, you can change it out with disconnecting the AC cooler. It will spin out of the way but this is where you need a friend to hold it back while you set this in place. Kit includes new boots to the cold and hot side pipes since the inlet and outlets are bigger than stock. It also came with the required larger clamps. You will reuse the mounting cushions but it includes new hardware for mounting the intercooler to the truck and for mount the AC condenser back to the intercooler. However I reused the factor bolts to mount the intercooler back in. The supplied ones were to long in mu opinion. It cleared my aftermarket bumper and winch so you should be good. It does seem thicker and seems to hang down a little lower than stock. Fit is tight where the boots hook up to the charge pipes but that because they are larger. Just tight but they fit. As for cooling, ya it cools the intake charge down. After the truck is up to temp you can feel both sides of the cooler and tell for yourself it reduces temp. My idle egts are 350, cruising at 70mpg they are 800 and I have yet to get past 1100 at WOT (of course your tuning and setup will vary) those numbers are down compared to the stock intercooler for me. I think it looks great, fits great and works great. Its a complete kit that requires no modifications to your truck (assuming you are putting it in the proper application). 5 stars from me. You wont be disappointed.
C
Verified Buyer
Must have with any performance upgrade!!
Should've purchased this when I upgraded last year! What a difference! Towing my rather large RV creates a good deal of heat and with the stock cooler temps only went up with boost pressure. With this BD cooler temps actually drop and stabilize with boost. Amazing!!
Store Reply
Thanks so much for the review. Typically, upgrading the intercooler is one of the last things on people's lists to combat EGT's, when really, it should be one of the first. The stock intercoolers are built cheap, and if you're pushing the truck in any way, its simply not able to adequately cool the incoming air charge. Sure, an upgraded cooler won't add 100 horsepower, but it will make the power you do have more available, safely.
T
Verified Buyer
I Recommend this product!
Replaced stock cooler that blew a gasket at the seam from plastic to aluminum. Holds all the pressure I can give it with BD 63 mm. SPECIAL THANKS TO DPP!!! The day after I placed my order, I received an email telling me that I wouldn't be receiving this product until August due to back orders. I called in, explaining I blew mine up and needed one bad! They were able to locate one last cooler in Texas. It showed up on the original date for the order! Amazing!
Store Reply
Thanks so much for the review and very glad we were able to source the cooler to get your truck back on the road.
1 QUESTION
L

Hi ive been looking at the rt700 twin turbo kit, im currently running industrial injections add a turbo set up on my 2012 6.7 cummins. i was wondering if getting this innercooler would truly benefit me with the set up im going to be running or if there is a better route to take thank you in advance?

Yes, with the additional airflow that your turbo system is producing, this inter-cooler would work very well with your application. Much more efficient cooling of the air over the factory.

4/18/16

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BD Cool-it Intercooler 03-09 5.9L and 6.7L Dodge Cummins 1042525

BD Cool-it Intercooler 03-09 5.9L and 6.7L Dodge Cummins 1042525

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