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The turbo placement on 2003+ Cummins does not lend itself to equal cylinder distribution due to being centered on the number four and five cylinders, as opposed to centered on the engine on three and four.
For stock, or only slightly modified engines, this is not a critical flaw, but as horsepower and boost numbers increase, it becomes more imperative to properly displace airflow equally across the cylinders. This complete turbo kit from BD allows you to do just that by converting to a 2nd Gen style manifold (found on 98.5-02 Cummins with a centered design) and all of the accompanying hardware necessary to move the turbo forward.
Note: S467 low A/R combinations must be wastegated to prevent turbocharger over speed conditions.
Wastegate Valve Regulator Kit - If you're running an external wastegate, such as the popular Turbo Smart HyperGate, this regulator kit will further allow you to fine tune your drive pressure for optimum performance. In most situations, if both ports are left open on the wastegate, it will open at 63 psi of drive pressure. By installing this regulator, you can regulate your pressure above this for maximum control.
TurboSmart WG45 Hypergate - By far, the most widely known name in the wastegate industry is TurboSmart, and for good reason. For years, they have been building the most reliable mechanical wastegates to consistently control boost levels. The Hypergate 45 is ideal for this particular turbo setup and to ultimately avoid possible over speed conditions.
Product Warranty: One Year Parts
- Dimensions36 36 38.5
- Exclusive BD T4 Wastegate ready, race inspired manifold. Keeps your bottom end power strong with pulse technology, while still providing a Wastegate option for protecting your charger with higher horsepower and/or NOS usage, if needed.
- BD custom intake and air box. Keeps your intake temperatures low and horsepower high. Avoid horsepower robbing heat soak and elevated intake temperatures from your engine bay.
- Exclusive BD Velocity Stack 8" OD Air Filter out performs the competition.
- Efficient and exclusive large single piece 90 Degree outlet turbocharger gives higher CFM, with lower losses compared to equivalent multi piece compressor covers.
- Kit comes with all supporting fasteners and hardware for a seamless install.
- S400 Series Borg Warner Turbo (modified by BD)
- 67mm Billet Compressor Wheel
- 90 Degree One Piece Compressor Cover
- 83mm Turbine Wheel
- T4 Mounting Flange
- 1.10 A/R
- BD T4 Dual Volute Pulse Flowed and Wastegate Read Manifold (Designed to work in conjunction with TurboSmarty WG45 Hypergate)
- BD Cold Air Intake with Rotary Molded Air Box with Custom Cover; Rotary Molded Inlet with Sensor Mounts, 5" Intake Boot, and 8" OD Air Filter with 5" Velocity Stack Outlet
- 3" Pipe from Compressor Outlet to Intercooler
- Customer Heater Coolant Tube
- Custom Crank Case Vent Tube (with Optional Block Off)
- All Boost, Clamps, Oil Feed Lines, Oil Drains, and Mounting Hardware Required for Installation
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