SKU #: CS-DP20-94 Carli 3" Performance 2.0 Suspension System 94-02 Dodge Ram 5.9L Cummins

$2,025.00
Purchase Carli 3" Performance 2.0 Suspension System 94-02 Dodge Ram 5.9L Cummins
    • 1994-2002 Dodge Ram 5.9L Cummins 4x4
  • Model Years
    Leaf Spring Options
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Description

The Performance 2.0 system is designed for people seeking the best ride on and off-road on a budget; perfect for those who want to have a little dirt-road fun in their 2nd Gen Cummins without losing t ... read more

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The Performance 2.0 system is designed for people seeking the best ride on and off-road on a budget; perfect for those who want to have a little dirt-road fun in their 2nd Gen Cummins without losing the on-road ride quality or usability for which the truck was designed.

CARLI TUNED BILSTEIN 7100 SHOCKS

You're no longer limited to the highway while gravel roads become uninteresting as you can drive them at speed with one hand on the wheel. Utilizing Bilstein 7100 2.0"Remote Reservoir Shocks, Carli developed a shock tune that delivers all-around comfort and ride quality designed for on-road, in town, highway, towing/hauling as well as slow to mid-speed off-road use. The Bilstein 7100s boast steel construction with clear powder coat for durability, are fully rebuildable and feature FK bearing rod ends for superior performance. This system was tuned and rides best with the Full Progressive Leaf Springs.

REAR LEAF SPRING OPTIONS

Your truck will sit 2.5"-3" higher in the front with 50% more suspension travel than the factory platform thanks to the taller, lighter rate coil springs. The rear is lifted 1"-2" via the customer's choice of a Progressive Add-A-Pack or Full Progressive Leaf Pack. The Progressive Add-A-Pack replaces the factory overload with a 5-Leaf, progressive pack that changes the final rate of the spring pack keeping the rear planted while increasing traction and predictability. The optional Full Progressive Leaf Pack replaces the entire factory leaf spring assembly increasing travel and drastically increasing comfort throughout the entire usable travel stroke at the cost of a 15% payload reduction from a standard 2500. 

Carli gives you two options for rear spring packs with this system. The standard springs are an Add-A-Pack leaf spring pack that replaces the rear, lower overload spring for increased ride quality, but will reduce payload by 15%. Carli also offers a full replacement spring that softens the initial spring rate at ride height, minimizes axle wrap, and is capable of 15" of wheel travel, but will also lower the payload by 15%

ADD-A-PACK LEAF SPRING SPECIFICATIONS:
  • Replaces lower overload spring
  • More predictability and spring progression keep tires planted
  • 1" lift matches to our 3" front systems
  • Include u-bolts and center pins
FULL PROGRESSIVE LEAF SPRING KIT SPECIFICATIONS:
  • 2" rear lift maintains slight rear-height stance with Carli 3" systems
  • Softens initial spring rate at ride height
  • Eliminates factory block; minimizes axle wrap / wheel hop
  • Reduces payload to light 3/4 ton capacity
  • Capable of 15" of suspension travel with factory shackle
  • Requires but does not include 5" bump stop drop bracket

SWAY BAR END LINKS

When pairing added down-travel with the taller ride height, the position of the factory, front sway bar will need to be altered as well. For this, Carli offers their extended, Sway Bar End Links. The End links are equipped with 1/2" FK Rod-Ends and in-house machined 17-4 stainless bodies that are extended over stock to reset the sway bar engagement points. Factory pillow-bushings are re-used to assemble the sway bar to the lengthened link.

EXTENDED SWAY BAR END LINKS SPECIFICATIONS:
  • Machined out of 17-4 stainless steel
  • FK bearing, chromoly rod-end

CARLI RECOMMENDATIONS

When lifting the front end of a straight-axle truck, the front axle is pulled off-center unless the proper linkages are addressed. Three inches of front lift equates to an axle shifted toward the driver's side 3/4" and back toward the cab 1/2". To rectify the side-to-side shift, Carli recommends upgrading to an adjustable track bar and relocation bracket. And to alleviate the rearward shift, a set of extended control arms will properly recenter the axle front to back. 

WHEEL AND TIRE FITMENT

This system will fit up to a 37" tire with upgraded Control Arms and Full Progressive Leaf Springs on wheels no more than 9" wide with 5.75" of backspacing. If running factory control arms or wheels; we recommend an All-terrain 35" tire. The more rubber, the better the small bump compliance will be at proper inflation pressures. The ride will firm up as you go larger in wheel diameter. Carli Recommends a 17"-18" Wheel, no more than 9" wide with 5.75" of Backspacing on Leveling Systems. E-Rated 35" Tire Fitment is Recommended. Recommended unloaded Tire Pressure 45F/40R. 37" Tires will fit with the above wheel specifications if the system is equipped with Full Replacement Leaf Springs and Control Arms.

Specifications

  • ManufacturerCarli Suspension
  • MPNCS-DP20-94
WARNING: CANCER AND REPRODUCTIVE HARM www.P65Warnings.ca.gov
KIT CONTENTS:
  • Multi-Rate Coils
  • Carli Tuned Bilstein 7100 Remote Reservoir Shocks
  • Shock Clevisis
  • Limit Straps
  • Reservoir Mounts
  • Extended Sway Bar End Links
  • Add-A-Pack Leaf Springs or Full Replacement Progressive Leaf Springs
QUICK SPECS:
  • Shock Diameter: 2.0"
  • Front Lift Height: 3"
  • Rear Lift Height: 1"
  • Tire Size: Up to 37"
  • Front Travel: 10"
  • Rear Travel: 12"
KEY FEATURES:
  • Greatly Improved Handling
  • Much Improved Control
  • Better On and Off-Road Performance

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