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2005 Chevrolet 6.6L Duramax LLY
SKU #: CS-F45-CO25-BYP-11 MPN #: CS-F45-CO25-BYP-11

Carli 4.5" King Coilover 2.5 Bypass Suspension System 11-16 Ford 6.7L Powerstroke

$9,677.00
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Description
First things first, do not call this a lift kit, that's just not fair to a system like this. This is a highly engineered suspension system for 2011-2016 Ford SuperDuty's to drastically increase the overall performance of the suspension for varying uses. This system is tailored for those truck owners seeking the highest quality suspension components melded together in order to drastically increase ride comfort and quality without sacrifice. You do NOT have to take your truck to the dunes every weekend to appreciate this system. Even if you're just daily driving your truck, or hauling your snowmobiles to the mountains on the weekends and demand the best, this is it. This system is the result of when you bring the biggest talents in the industry together......Carli, King, Deaver......and say "show me what you've got!" This system gives 4.5" of lift with 10 inches of wheel travel in the front and 12 inches of wheel travel in the rear that can gobble up sand dunes or sidewalks all day long. And as with all Carli systems, this kit has a vehicle specific valving profile for this suspension system to ensure superior ride quality, handling, and performance. And let's all admit it, these shocks alone look sweet! The Progressive Full Springs custom built by Deaver will ensure ride quality, travel, and performance are unmatched. The bypass mount is already built into the coil over mount, making your custom King Bypass Shocks an easy bolt-on. CARLI TUNED KING 2.5" SHOCKS The Coilover/Bypass system boasts Carli specific, blueprinted, King 2.5" shocks on all four corners. In an effort to provide you with the best product, Carli designed a custom piston to determine proper base flow rates to ensure the shock works well in the heavy duty truck platform; the shocks were then tuned around the custom pistons based on the only thing that truly matters, seat-of-the-pants feel. ALL of Carli's King shocks are finished off with shafts machined and polished from a solid piece of 17-4 Stainless. Unlike King's standard shafts, there is no coating to wear off, weather can't hurt them and if there is a small chip, you can round the edges with emery cloth to ensure the seal housing isn't damaged as they're not brittle like the stock, hardened shafts. The shocks are finished with King oil good to -55° F. Note that all King shocks are built with a plated steel body. If subjected to inclement weather for extended periods, Carli recommends wrapping your shocks in 3M to provide a moisture barrier that's replaceable. CARLI COILOVER BYPASS SUSPENSION SYSTEM COMPONENTS The truck will sit 4.5" higher in the front and have more wheel travel thanks to the coilover that mounts in the Carli Coilover Conversion Bracket. Radius Arm Drop Brackets reset the pivot point and keep the travel linear for the best ride while Sway Bar Drop Brackets reset the sway bar engagement point. While Bump Stop Drops protect the shocks from over-compressing, the Adjustable Track Bar centers the front axle and Stainless Brake Lines firm up braking and ensure there is enough line for the newfound travel. To round off the front end, you'll get Caster Shims to tighten the steering. REAR LEAF SPRING KIT The rear is outfitted with a Full Progressive Spring Pack requiring no block to achieve proper ride height; thus, travel is extended and wheel hop/axle wrap minimized at the cost of 15% less load capacity than a stock F-250. The Coilover-Bypass is an Off-Road oriented system; thus, Carli recommends the purchase of a Differential Guard for axle protection, High Mount Steering Stabilizer for steering control and Fabricated Radius Arms for strength and Limit Strap mounting. At this level of suspension, a roll cage is also recommended if the system will be used to its full potential. Being bypass equipped, you can expect to hear clicking from the opening and closing of the check valves in the external tubes of the shocks. On the bright side, the suspension is tuned by Carli, but fully adjustable to your preference. You can turn tubes for more float and ride comfort or engage more valving for better control and off-road performance. From Carli, these shocks are setup with a wide open rebound and neutral compression. WHEEL AND TIRE FITMENT Carli recommends 17"-18" wheels, no more than 9" wide with 4.5"-5" of backspacing with a 37", E-Rated Tire. The more rubber, the better the small bump compliance will be at proper inflation pressures. The ride will firm up as you go larger in wheel diameter. IMPORTANT NOTES: WHEELS: Carli Recommends a 17"-18" Wheel, no more than 9" wide with 5" of Backspacing on 4.5" Lift Systems TIRES: 37", E-Rated Tire Fitment is Recommended. Recommended unloaded Tire Pressure 45F/40R. RECOMMENDED CONFIGURATION: Carli 4.5" Systems are Designed and Tested on Vehicles with 17"-18" Wheels with 37", E-Rated Tires. Stock wheels and tires or running a larger wheel diameter will result in a stiffer ride. DRIVELINE: If you have a 2 piece rear drive shaft, you will need to add the Carli Carrier Bearing Drop Kit separately. OPTIONAL CARLI ADD-ON COMPONENTS FULL REPLACEMENT LEAF SPRING PACK SPECIFICATIONS: Block eliminating Light 3/4 ton capacity, full capacity attainable with long travel airbags Includes new u-bolts and rear bump stop drops Provides a 1" rear high stance on matching 4.5" suspension systems 3.5" axle tube LEAF SPRING SHACKLE SPECIFICATIONS: Greasable and rebuildable Far better ride than factory shackle 1/4" steel construction Fits factory and Carli springs FABRICATED ADJUSTABLE RADIUS ARMS SPECIFICATIONS: 1-4 degrees of adjustable caster correction 3/16 construction, fully internal gusseted with 1/2" additional tire clearance Limit straps kit included Serviceable 17-4 stainless spherical joint at frame connection for longevity and bind free cycling Requires radius arm drop brackets for 4.5-5.5" Carli systems HIGH MOUNT STEERING STABILIZER SPECIFICATIONS: Stainless Steel Inside the Carli Stainless stabilizer Bolt in replacement for oem stabilizer Works on leveled and lifted trucks ONLY Will NOT work with dropped pitman arms LOW MOUNT STEERING STABILIZER SPECIFICATIONS: Custom valved for larger tires, adjustable nitrogen pressure Includes differential guard and clamp Combines with high mount stabilizer for opposing setup CARRIER BEARING DROP SPECIFICATIONS: Drops carrier bearing on 2-piece driveshafts Prevents take-off shudder / driveline vibration Stackable 3/8" shims for 1-4" rear lift SWAY BAR DROP BRACKET SPECIFICATIONS: Easy bolt-on Factory dual ball joint end links negate need to replace links IMPORTANT NOTES: NO LEAF SPRING OPTION NOTES:Diesel Power Products and Carli strongly suggest the use of either options available. These options are designed to work flawlessly with the rest of your kit and, are the best way to go. However, we understand you may already have the necessary provisions and/or products to use with this kit so we give you the option to not include any leaf spring provisions. NO SWAY BAR OPTION NOTES:Diesel Power Products and Carli strongly suggest the use of either options available. These options are designed to work flawlessly with the rest of your kit and, are the best way to go. However, we understand you may already have the necessary provisions and/or products to use with this kit so we give you the option to not include any sway bar drop or Torsion Sway Bar provisions.

First things first, do not call this a lift kit, that's just not fair to a system like this. This is a highly engineered suspension system for 2011-2016 Ford SuperDuty's to drastically increase the overall performance of the suspension for varying uses.

This system is tailored for those truck owners seeking the highest quality suspension components melded together in order to drastically increase ride comfort and quality without sacrifice. You do NOT have to take your truck to the dunes every weekend to appreciate this system. Even if you're just daily driving your truck, or hauling your snowmobiles to the mountains on the weekends and demand the best, this is it.

This system is the result of when you bring the biggest talents in the industry together......Carli, King, Deaver......and say "show me what you've got!" This system gives 4.5" of lift with 10 inches of wheel travel in the front and 12 inches of wheel travel in the rear that can gobble up sand dunes or sidewalks all day long. And as with all Carli systems, this kit has a vehicle specific valving profile for this suspension system to ensure superior ride quality, handling, and performance. And let's all admit it, these shocks alone look sweet! The Progressive Full Springs custom built by Deaver will ensure ride quality, travel, and performance are unmatched. The bypass mount is already built into the coil over mount, making your custom King Bypass Shocks an easy bolt-on.

CARLI TUNED KING 2.5" SHOCKS

The Coilover/Bypass system boasts Carli specific, blueprinted, King 2.5" shocks on all four corners. In an effort to provide you with the best product, Carli designed a custom piston to determine proper base flow rates to ensure the shock works well in the heavy duty truck platform; the shocks were then tuned around the custom pistons based on the only thing that truly matters, seat-of-the-pants feel. ALL of Carli's King shocks are finished off with shafts machined and polished from a solid piece of 17-4 Stainless. Unlike King's standard shafts, there is no coating to wear off, weather can't hurt them and if there is a small chip, you can round the edges with emery cloth to ensure the seal housing isn't damaged as they're not brittle like the stock, hardened shafts. The shocks are finished with King oil good to -55° F. Note that all King shocks are built with a plated steel body. If subjected to inclement weather for extended periods, Carli recommends wrapping your shocks in 3M to provide a moisture barrier that's replaceable.

CARLI COILOVER BYPASS SUSPENSION SYSTEM COMPONENTS

The truck will sit 4.5" higher in the front and have more wheel travel thanks to the coilover that mounts in the Carli Coilover Conversion Bracket. Radius Arm Drop Brackets reset the pivot point and keep the travel linear for the best ride while Sway Bar Drop Brackets reset the sway bar engagement point. While Bump Stop Drops protect the shocks from over-compressing, the Adjustable Track Bar centers the front axle and Stainless Brake Lines firm up braking and ensure there is enough line for the newfound travel. To round off the front end, you'll get Caster Shims to tighten the steering.

REAR LEAF SPRING KIT

The rear is outfitted with a Full Progressive Spring Pack requiring no block to achieve proper ride height; thus, travel is extended and wheel hop/axle wrap minimized at the cost of 15% less load capacity than a stock F-250. The Coilover-Bypass is an Off-Road oriented system; thus, Carli recommends the purchase of a Differential Guard for axle protection, High Mount Steering Stabilizer for steering control and Fabricated Radius Arms for strength and Limit Strap mounting. At this level of suspension, a roll cage is also recommended if the system will be used to its full potential.

Being bypass equipped, you can expect to hear clicking from the opening and closing of the check valves in the external tubes of the shocks. On the bright side, the suspension is tuned by Carli, but fully adjustable to your preference. You can turn tubes for more float and ride comfort or engage more valving for better control and off-road performance. From Carli, these shocks are setup with a wide open rebound and neutral compression.

WHEEL AND TIRE FITMENT

Carli recommends 17"-18" wheels, no more than 9" wide with 4.5"-5" of backspacing with a 37", E-Rated Tire. The more rubber, the better the small bump compliance will be at proper inflation pressures. The ride will firm up as you go larger in wheel diameter.

IMPORTANT NOTES:
  • WHEELS: Carli Recommends a 17"-18" Wheel, no more than 9" wide with 5" of Backspacing on 4.5" Lift Systems
  • TIRES: 37", E-Rated Tire Fitment is Recommended. Recommended unloaded Tire Pressure 45F/40R.
  • RECOMMENDED CONFIGURATION: Carli 4.5" Systems are Designed and Tested on Vehicles with 17"-18" Wheels with 37", E-Rated Tires. Stock wheels and tires or running a larger wheel diameter will result in a stiffer ride.
  • DRIVELINE: If you have a 2 piece rear drive shaft, you will need to add the Carli Carrier Bearing Drop Kit separately.

OPTIONAL CARLI ADD-ON COMPONENTS

FULL REPLACEMENT LEAF SPRING PACK SPECIFICATIONS:
  • Block eliminating
  • Light 3/4 ton capacity, full capacity attainable with long travel airbags
  • Includes new u-bolts and rear bump stop drops
  • Provides a 1" rear high stance on matching 4.5" suspension systems
  • 3.5" axle tube
LEAF SPRING SHACKLE SPECIFICATIONS:
  • Greasable and rebuildable
  • Far better ride than factory shackle
  • 1/4" steel construction
  • Fits factory and Carli springs
FABRICATED ADJUSTABLE RADIUS ARMS SPECIFICATIONS:
  • 1-4 degrees of adjustable caster correction
  • 3/16 construction, fully internal gusseted with 1/2" additional tire clearance
  • Limit straps kit included
  • Serviceable 17-4 stainless spherical joint at frame connection for longevity and bind free cycling
  • Requires radius arm drop brackets for 4.5-5.5" Carli systems
HIGH MOUNT STEERING STABILIZER SPECIFICATIONS:
  • Stainless Steel
  • Inside the Carli Stainless stabilizer
  • Bolt in replacement for oem stabilizer
  • Works on leveled and lifted trucks ONLY
  • Will NOT work with dropped pitman arms
LOW MOUNT STEERING STABILIZER SPECIFICATIONS:
  • Custom valved for larger tires, adjustable nitrogen pressure
  • Includes differential guard and clamp
  • Combines with high mount stabilizer for opposing setup
CARRIER BEARING DROP SPECIFICATIONS:
  • Drops carrier bearing on 2-piece driveshafts
  • Prevents take-off shudder / driveline vibration
  • Stackable 3/8" shims for 1-4" rear lift
SWAY BAR DROP BRACKET SPECIFICATIONS:
  • Easy bolt-on
  • Factory dual ball joint end links negate need to replace links
IMPORTANT NOTES:

NO LEAF SPRING OPTION NOTES:
  • Diesel Power Products and Carli strongly suggest the use of either options available. These options are designed to work flawlessly with the rest of your kit and, are the best way to go. However, we understand you may already have the necessary provisions and/or products to use with this kit so we give you the option to not include any leaf spring provisions.
NO SWAY BAR OPTION NOTES:
  • Diesel Power Products and Carli strongly suggest the use of either options available. These options are designed to work flawlessly with the rest of your kit and, are the best way to go. However, we understand you may already have the necessary provisions and/or products to use with this kit so we give you the option to not include any sway bar drop or Torsion Sway Bar provisions.
KEY FEATURES:
  • Best Handling
  • Unparalleled Control
  • Best Offroad Performance
  • Controlled On-Road Ride
  • Unmatched Bottom Out Capability
  • Level Stance
  • Geometrically Correct
COMPONENTS:
  • Carli Tuned King 2.5" x 10" Remote Reservoir Front Coilover Shocks
  • Carli Tuned King 2.5" x 12" 3 Tube Bypass Rear Shocks
  • Carli Tuned King 2.5" x 10" 2 Tube Bypass Front Shocks
  • Stainless Steel Shock Shafts
  • Coilover Mounting Kit
  • Radius Arm Drop Bracket Kit with Dimple Die Crossmember
  • Sway Bar Drop Brackets
  • Adjustable Track Bar
  • Full Replacement Progressive Leaf Springs
  • Front Bump Stop Drops
  • Stainless Steel Braided Brake Lines
  • Caster Correction Shims
About Carli Suspension
CARLI SUSPENSION KITS, SYSTEMS, AND COMPONENTS

Yeah, we know Sage Carli can launch a full sized truck over nearly any obstacle. If you are into Baja racing, everyone knows by now that Carli Suspension is the name to go with. What you may not realize is that Carli has a suspension kit for your needs too. You probably don't care anything about having your expensive truck go air born, but you do want the best performance out of your suspension for your application. Carli Starter and Commuter 2.0 systems are designed to give you the best possible street manners compared to any other system on the market while providing ample room for the larger tires you want. Potholes disappear, you find yourself building speed on corners and washboard, and that's just when you are on the way to work. Now imagine heading out to feed the cows WITHOUT hitting your head on the headliner. Imagine coming back from your hunting trip WITHOUT needing a trip to the chiropractor. Take another look at Carli Suspension. It's not all about Baja. It's about YOUR truck and what you do with it. Stop by, we'll give you a ride and show you what you're missing. Just bring the checkbook and permission from the boss! One ride and you'll be hooked!

CARLI KITS

The entire engineering philosophy behind Carli aims to offer the real world Dodge Ram and Ford SuperDuty a suspension system that drastically increases the street drive of the vehicle while offering incredible off-road characteristics. So far, Sage Carli's suspension systems are the only option available where you don't have to compromise.

Carli products are designed to meet the expectations of both the daily street driver and the most extreme avid off road enthusiast. From the urban streets to the most remote places, Carli products will far exceed all your expectations. The easiest way to put this into perspective is that Carli truly builds suspension systems for the enthusiast....the person who truly LOVES their truck and wants to upgrade it with the most thought out, tasteful upgrades on the market. No, this type of individual isn't going to head to Napa to pickup a new track bar. They're going to research the best possible track bar on the market and go that route. Carli Suspension is truly a brand for enthusiasts, featuring products that are built by enthusiasts. Just watch any of Carli Suspension's videos and you'll understand why they have such a passion for their products.

Stock production trucks are built mainly to keep costs down. From a truck enthusiast's point of view these standards simply are not acceptable. From people looking to get a better ride with a more aggressive stance to people looking to get some serious off road performance, Carli understands the needs of these enthusiasts. This is epitomized by the ever growing list of satisfied customers. Carli Suspensions relentless pursuit of producing the best performing suspension systems is something that can be felt every time a customer drives their truck. Carli wouldnt have it any other way.

CARLI COMPONENTS

You know, its not always about a complete suspension. In fact, some of our best selling Carli products are things like a track bar, Carli ball joints, shocks, coil springs, and more. Maybe you've got a clunk in your front end that has been nailed down to being from a worn out track bar bushing and you did your research (mentioned above) and found out that the best track bar for your Ram or Ford is from Carli, so you buy that one. Or maybe you want a better ride, but only want to replace the coil springs for now. No problem. Sure, Carli is centered around their entire systems, but nearly all of their components can be used interchangeably on a stock height truck or one with an existing leveling or lift kit. We do our best to make note of any fitment requirements on each product page, but if you have any questions, please feel free to reach out and ask, we're happy to help.

Here at Diesel Power Products we only want to sell the best and lets face it, the stock Ram and Ford suspension needs help. Your stock suspension system is designed to be adequate and nothing more. Carli not only makes the ride of your truck better, it makes it safer. Whether you are towing a trailer on the interstate or doing a little off-road adventure, we will attest that you'll be more than satisfied by upgrading to Carli.

Video
Diesel Talk | Carli Suspension Kits Explained
Tyler from Carli Suspension sits down with Tyler from Diesel Power Products to explain the differences between Carli’s various suspension kits. From the entry-level Commuter system to the mid-tier Backcountry, and all the way to the high-performance Dominator kit, youll get a detailed look at what each option offers. Whether youre after improved street comfort, off-road capability, or a suspension that can handle it all, this breakdown will help you choose the right kit for your build.
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