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2005 Chevrolet 6.6L Duramax LLY
SKU #: CS-FLVL-EV25-23 MPN #: CS-FLVL-EV25-23

Carli 3.5" Lift E-Venture Suspension System 23-26 Ford 6.7L Powerstroke

$7,465.00
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Description
Time to take your Ford SuperDuty to the next level! How can you make the world's best suspension leveling kit even better? Easy, make it tuneable to any road (or off-road) conditions with the flip of a switch. What? Yes, you read that right, an electronically controlled suspension system. Carli Suspension has teamed up with SDi to offer Carli tuned shocks that are electronically controlled via an interface mounted inside the cab. The E-Venture system stays two steps ahead of the driver thanks to data input from a provided engine-mounted sensor and factory sensors via the OBDII port. The in-cab-mounted “Brain” of this system processes the information through a proprietary algorithm. Thanks to this cornucopia of electronic goodness, the E-Venture System reads and reacts to the terrain 250 times per second. The resulting ride is the Best. The “best” is an absolute statement… On road? Off Road? Gravel? Rutted, pot-holed unmaintained lease roads? The surface of the Moon?? Yes… Yes to all of it... well, we haven't tested the last one (yet). This system takes the capability of a 2.5″ Shock well beyond the threshold anyone has come to expect!CARLI / SDI TUNED 2.5" SHOCKS The shocks themselves are top-tier construction. Hard-anodized aluminum bodies and reservoirs paired with 17-4 stainless shock shafts will stand the test of time and elements. Billet rod ends house Teflon lined bearings to ensure industry leading performance and longevity. ELECTRONIC CONTROL UNIT The “Brain” of the system is the ECU (Electronic Control Unit). The ECU Harness uses a large OEM-style connector with a rocker linkage to ensure it remains secured once fastened. Carli played with a few mounting locations during the initial R&D process and the heat-cycling of the initial under-hood location proved detrimental to the ECU’s operable temperature range. To alleviate this issue, they redesigned the harness to accommodate an in-cab mounting location (under the driver’s seat) and completely solved the issue. EXTENSION HARNESS OPTIONS The ECU Harness is home to the connectors for the 4 harnesses in the system that allow all transmission of power and data. All connectors are unique to ensure connections to the ECU can’t be mixed up. Front Shock Harness: Male connection on the harness, Female on ECU harness. Connects 2 front shocks to the ECU. Rear Shock Harness: Female connection on the harness, Male on ECU harness. Connects 2 rear shocks to the ECU. Power Harness: Wires power and ground for the system and includes a fuse tap to indicate ignition power to the system. Communication Harness: OBDII, Touch Screen, and IMU Sensor Connections all feed into ECU. SENSORS Via the communication harness, the ECU accesses data from the engine mounted IMU (Inertial Measurement Unit). This unit senses any change in the pitch/roll of the vehicle. The data from this IMU combines with information gathered from the OBDII port (Brake Pressure, RPM, Steering Angle, Throttle, etc.) to anticipate changes in chassis movement. Subsequently, it firms and softens the shocks where necessary to maintain a chassis that’s as level as possible. TOUCH SCREEN The most important part of the interface is the one with which you interact. SDI put in a TON of work here to ensure a user-friendly interface with clean integration, and Carli worked with them to take it a step further. The bracket and touch screen mount in place of the bottom grab-handle bolt cover placing the touch screen both visible and out of the way. Also provided is a longer bolt to secure the screen. This location allows for clean routing of the wiring harness that feeds the touch screen without the need to trim the grab handle or weather-stripping. CARLI MODES Carli worked with SDI to refine the drive modes, wanting to increase the seat-of-the pants change between each mode. Offered on the E-Venture System are Mountain (Rock-Crawl), Street, and Desert Modes. This is in order from softest/least sensitive to most controlled/active. These modes have been EXTENSIVELY refined; there’s nothing standard about them. All you need to do is select the mode and the system will activate the profile instantaneously. Within each of the above modes, users can refine the ride to their taste and it will auto-save the profile. There are adjustments for the front and rear shocks independently to increase control or comfort within each of the drive modes. Carli tuned and refined their own recommended settings to be centered on ALL drive modes but that doesn’t mean you won’t prefer to run the front in the center of the adjustment and rear all the way toward comfort. Point is, it’s completely up to you! PRO MODE This mode takes it a step further for those who like to get nerdy. This mode allows users to adjust the Pitch, Roll, Brake, Throttle, and Steering Response. Don’t worry, if your curiosity gets ahead of your knowledge or you fail to track your changes, there's a “Restore Default” setting. OPERATING SCREEN While driving, the screen is defaulted to your interface showing the real-time correction at each corner. Numerical values between 0-10 show the adjustment intensity. You’ll notice these numbers change in speed of correction and amount of correction as the drive modes are altered. Swipe the screen to the right and you’ll find the roll/pitch read-out indicating the data being fed by the IMU. This screen is also dimmable to a few different brightness to avoid distraction for those long, late-night drives where you won’t be looking at the touch screen. HAULING Arguably the most handy feature is the Rear Load Adjustment. This gives the user incremental control over the rear dampers. When loaded, the rear can be adjusted to find the balance of comfort and support, or even max the rear support to prioritize load support. This adjustment makes a huge difference in the rear control when loaded; this will likely be the most championed feature. Front Sway Bar Option No Sway Bar: The Communter System is optimized to be used with a torsion sway bar giving a huge ride quality upgrade. Staying with the factory sway bar is not recommended unless you have a truck with a snow plow, or in-bed camper, or constantly hauling to capacity. Sway Bar Drop Bracket: The economical solution as it keeps the Factory Sway Bar End Links but corrects the factory sway bar geometry. End Link and Drop Bracket Kit: This kit combines End Links and Drop Brackets for perfect sway bar position and excellent articulation. Sway Bar Kit and End Links: This kit replaces your immoveable factory sway bar with a custom torsion bar and has brackets and links to make sure it fits as it should. There will be a huge ride quality improvement when you install this kit. Rear Leaf Spring Option No Rear Leaf Spring: Unless you have your own set of Carli leaf springs you can use, this will result in a "floaty" rear end and unknown height as the Commuter System is designed to be used with any of the below options; NOT factory leaf springs. Carli Add-A-Pack: While these are compatible, there will be a noticeable ride quality difference between on and off-road. The Add-A-Pack is not recommended for F-350, F-250 with High Capacity Tow, or Tremor Package. Full Progressive Leaf Springs Kit: The Commuter 2.0 Kit is optimized to be used with this Rear Leaf kit. Heavy Duty Progressive Leaf Kit: These Heavy Duty Leaf Springs are designed for those trucks which have 1,000 lbs constantly in their bed. Leaf Spring Shackle Option The SuperDuty can have a rather jarring ride quality in its rear due to factory vulcanized bushings in the leaf spring pack and shackle. While the shackle is tough, its design didn't take into account ride quality. Replace it with the Carli shackle to get both strength and smoothness. Pinion Shim Kit OptionRecommended for when you are modifying rear leaf springs, these shims correct an angle issue for your driveline that can cause vibrations once you get 70mph. It's better to take care of the issue now when you install your suspension kit and then realize it later. Adjustable Radius Arms OptionPut the nail in "Death Wobble"'s coffin with these radius arms from Carli. A full .5° to 2.5° of adjustable Caster correction comes with these full-length internal structure arms. Steering Stabilizer Option A lift kit brings many benefits but it does come with some added snags to your drive comfort. Smooth them out with steering stabilizers. Choose high, low, or both for the ultimate dual opposing combination you can adjust more times than you can count.

Time to take your Ford SuperDuty to the next level! How can you make the world's best suspension leveling kit even better? Easy, make it tuneable to any road (or off-road) conditions with the flip of a switch. What? Yes, you read that right, an electronically controlled suspension system. Carli Suspension has teamed up with SDi to offer Carli tuned shocks that are electronically controlled via an interface mounted inside the cab. The E-Venture system stays two steps ahead of the driver thanks to data input from a provided engine-mounted sensor and factory sensors via the OBDII port. The in-cab-mounted “Brain” of this system processes the information through a proprietary algorithm. Thanks to this cornucopia of electronic goodness, the E-Venture System reads and reacts to the terrain 250 times per second. The resulting ride is the Best. The “best” is an absolute statement… On road? Off Road? Gravel? Rutted, pot-holed unmaintained lease roads? The surface of the Moon?? Yes… Yes to all of it... well, we haven't tested the last one (yet). This system takes the capability of a 2.5″ Shock well beyond the threshold anyone has come to expect!

CARLI / SDI TUNED 2.5" SHOCKS

The shocks themselves are top-tier construction. Hard-anodized aluminum bodies and reservoirs paired with 17-4 stainless shock shafts will stand the test of time and elements. Billet rod ends house Teflon lined bearings to ensure industry leading performance and longevity.

ELECTRONIC CONTROL UNIT

The “Brain” of the system is the ECU (Electronic Control Unit). The ECU Harness uses a large OEM-style connector with a rocker linkage to ensure it remains secured once fastened. Carli played with a few mounting locations during the initial R&D process and the heat-cycling of the initial under-hood location proved detrimental to the ECU’s operable temperature range. To alleviate this issue, they redesigned the harness to accommodate an in-cab mounting location (under the driver’s seat) and completely solved the issue.

EXTENSION HARNESS OPTIONS

The ECU Harness is home to the connectors for the 4 harnesses in the system that allow all transmission of power and data. All connectors are unique to ensure connections to the ECU can’t be mixed up.

  1. Front Shock Harness: Male connection on the harness, Female on ECU harness. Connects 2 front shocks to the ECU.
  2. Rear Shock Harness: Female connection on the harness, Male on ECU harness. Connects 2 rear shocks to the ECU.
  3. Power Harness: Wires power and ground for the system and includes a fuse tap to indicate ignition power to the system.
  4. Communication Harness: OBDII, Touch Screen, and IMU Sensor Connections all feed into ECU.

SENSORS

Via the communication harness, the ECU accesses data from the engine mounted IMU (Inertial Measurement Unit). This unit senses any change in the pitch/roll of the vehicle. The data from this IMU combines with information gathered from the OBDII port (Brake Pressure, RPM, Steering Angle, Throttle, etc.) to anticipate changes in chassis movement. Subsequently, it firms and softens the shocks where necessary to maintain a chassis that’s as level as possible.

TOUCH SCREEN

The most important part of the interface is the one with which you interact. SDI put in a TON of work here to ensure a user-friendly interface with clean integration, and Carli worked with them to take it a step further. The bracket and touch screen mount in place of the bottom grab-handle bolt cover placing the touch screen both visible and out of the way. Also provided is a longer bolt to secure the screen. This location allows for clean routing of the wiring harness that feeds the touch screen without the need to trim the grab handle or weather-stripping.

CARLI MODES

Carli worked with SDI to refine the drive modes, wanting to increase the seat-of-the pants change between each mode. Offered on the E-Venture System are Mountain (Rock-Crawl), Street, and Desert Modes. This is in order from softest/least sensitive to most controlled/active. These modes have been EXTENSIVELY refined; there’s nothing standard about them. All you need to do is select the mode and the system will activate the profile instantaneously.

Within each of the above modes, users can refine the ride to their taste and it will auto-save the profile. There are adjustments for the front and rear shocks independently to increase control or comfort within each of the drive modes. Carli tuned and refined their own recommended settings to be centered on ALL drive modes but that doesn’t mean you won’t prefer to run the front in the center of the adjustment and rear all the way toward comfort. Point is, it’s completely up to you!

PRO MODE

This mode takes it a step further for those who like to get nerdy. This mode allows users to adjust the Pitch, Roll, Brake, Throttle, and Steering Response. Don’t worry, if your curiosity gets ahead of your knowledge or you fail to track your changes, there's a “Restore Default” setting.

OPERATING SCREEN

While driving, the screen is defaulted to your interface showing the real-time correction at each corner. Numerical values between 0-10 show the adjustment intensity. You’ll notice these numbers change in speed of correction and amount of correction as the drive modes are altered. Swipe the screen to the right and you’ll find the roll/pitch read-out indicating the data being fed by the IMU. This screen is also dimmable to a few different brightness to avoid distraction for those long, late-night drives where you won’t be looking at the touch screen.

HAULING

Arguably the most handy feature is the Rear Load Adjustment. This gives the user incremental control over the rear dampers. When loaded, the rear can be adjusted to find the balance of comfort and support, or even max the rear support to prioritize load support. This adjustment makes a huge difference in the rear control when loaded; this will likely be the most championed feature.

Front Sway Bar Option

  • No Sway Bar: The Communter System is optimized to be used with a torsion sway bar giving a huge ride quality upgrade. Staying with the factory sway bar is not recommended unless you have a truck with a snow plow, or in-bed camper, or constantly hauling to capacity.
  • Sway Bar Drop Bracket: The economical solution as it keeps the Factory Sway Bar End Links but corrects the factory sway bar geometry.
  • End Link and Drop Bracket Kit: This kit combines End Links and Drop Brackets for perfect sway bar position and excellent articulation.
  • Sway Bar Kit and End Links: This kit replaces your immoveable factory sway bar with a custom torsion bar and has brackets and links to make sure it fits as it should. There will be a huge ride quality improvement when you install this kit.

Rear Leaf Spring Option

  • No Rear Leaf Spring: Unless you have your own set of Carli leaf springs you can use, this will result in a "floaty" rear end and unknown height as the Commuter System is designed to be used with any of the below options; NOT factory leaf springs.
  • Carli Add-A-Pack: While these are compatible, there will be a noticeable ride quality difference between on and off-road. The Add-A-Pack is not recommended for F-350, F-250 with High Capacity Tow, or Tremor Package.
  • Full Progressive Leaf Springs Kit: The Commuter 2.0 Kit is optimized to be used with this Rear Leaf kit.
  • Heavy Duty Progressive Leaf Kit: These Heavy Duty Leaf Springs are designed for those trucks which have 1,000 lbs constantly in their bed.

Leaf Spring Shackle Option

The SuperDuty can have a rather jarring ride quality in its rear due to factory vulcanized bushings in the leaf spring pack and shackle. While the shackle is tough, its design didn't take into account ride quality. Replace it with the Carli shackle to get both strength and smoothness.

Pinion Shim Kit Option

Recommended for when you are modifying rear leaf springs, these shims correct an angle issue for your driveline that can cause vibrations once you get 70mph. It's better to take care of the issue now when you install your suspension kit and then realize it later.

Adjustable Radius Arms Option

Put the nail in "Death Wobble"'s coffin with these radius arms from Carli. A full .5° to 2.5° of adjustable Caster correction comes with these full-length internal structure arms.

Steering Stabilizer Option

A lift kit brings many benefits but it does come with some added snags to your drive comfort. Smooth them out with steering stabilizers. Choose high, low, or both for the ultimate dual opposing combination you can adjust more times than you can count.

Manuals and Guides
QUICK SPECS:
  • Lift Height: 3.5"
  • Front Travel: 8"
  • Rear Travel: 13"
  • Shock Diameter: 2.5"
  • Tire Fitment: 37" x 12.5"
KIT CONTENTS:
  • Front Leveling Coils
  • Carli/SDI Custom Tuned 2.5" Shocks, Harnesses, ECU, Touch Screen, & IMU
  • Front Brake Lines
  • 1° Caster Shims
  • High Clearance Bump Stop Drops, Front
  • Track Bar
  • Radius Arm Drops, LVL
About Carli Suspension
CARLI SUSPENSION KITS, SYSTEMS, AND COMPONENTS

Yeah, we know Sage Carli can launch a full sized truck over nearly any obstacle. If you are into Baja racing, everyone knows by now that Carli Suspension is the name to go with. What you may not realize is that Carli has a suspension kit for your needs too. You probably don't care anything about having your expensive truck go air born, but you do want the best performance out of your suspension for your application. Carli Starter and Commuter 2.0 systems are designed to give you the best possible street manners compared to any other system on the market while providing ample room for the larger tires you want. Potholes disappear, you find yourself building speed on corners and washboard, and that's just when you are on the way to work. Now imagine heading out to feed the cows WITHOUT hitting your head on the headliner. Imagine coming back from your hunting trip WITHOUT needing a trip to the chiropractor. Take another look at Carli Suspension. It's not all about Baja. It's about YOUR truck and what you do with it. Stop by, we'll give you a ride and show you what you're missing. Just bring the checkbook and permission from the boss! One ride and you'll be hooked!

CARLI KITS

The entire engineering philosophy behind Carli aims to offer the real world Dodge Ram and Ford SuperDuty a suspension system that drastically increases the street drive of the vehicle while offering incredible off-road characteristics. So far, Sage Carli's suspension systems are the only option available where you don't have to compromise.

Carli products are designed to meet the expectations of both the daily street driver and the most extreme avid off road enthusiast. From the urban streets to the most remote places, Carli products will far exceed all your expectations. The easiest way to put this into perspective is that Carli truly builds suspension systems for the enthusiast....the person who truly LOVES their truck and wants to upgrade it with the most thought out, tasteful upgrades on the market. No, this type of individual isn't going to head to Napa to pickup a new track bar. They're going to research the best possible track bar on the market and go that route. Carli Suspension is truly a brand for enthusiasts, featuring products that are built by enthusiasts. Just watch any of Carli Suspension's videos and you'll understand why they have such a passion for their products.

Stock production trucks are built mainly to keep costs down. From a truck enthusiast's point of view these standards simply are not acceptable. From people looking to get a better ride with a more aggressive stance to people looking to get some serious off road performance, Carli understands the needs of these enthusiasts. This is epitomized by the ever growing list of satisfied customers. Carli Suspensions relentless pursuit of producing the best performing suspension systems is something that can be felt every time a customer drives their truck. Carli wouldnt have it any other way.

CARLI COMPONENTS

You know, its not always about a complete suspension. In fact, some of our best selling Carli products are things like a track bar, Carli ball joints, shocks, coil springs, and more. Maybe you've got a clunk in your front end that has been nailed down to being from a worn out track bar bushing and you did your research (mentioned above) and found out that the best track bar for your Ram or Ford is from Carli, so you buy that one. Or maybe you want a better ride, but only want to replace the coil springs for now. No problem. Sure, Carli is centered around their entire systems, but nearly all of their components can be used interchangeably on a stock height truck or one with an existing leveling or lift kit. We do our best to make note of any fitment requirements on each product page, but if you have any questions, please feel free to reach out and ask, we're happy to help.

Here at Diesel Power Products we only want to sell the best and lets face it, the stock Ram and Ford suspension needs help. Your stock suspension system is designed to be adequate and nothing more. Carli not only makes the ride of your truck better, it makes it safer. Whether you are towing a trailer on the interstate or doing a little off-road adventure, we will attest that you'll be more than satisfied by upgrading to Carli.

Video
Diesel Talk | Carli Suspension Kits Explained
Tyler from Carli Suspension sits down with Tyler from Diesel Power Products to explain the differences between Carli’s various suspension kits. From the entry-level Commuter system to the mid-tier Backcountry, and all the way to the high-performance Dominator kit, youll get a detailed look at what each option offers. Whether youre after improved street comfort, off-road capability, or a suspension that can handle it all, this breakdown will help you choose the right kit for your build.