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SKU #: DPP-OFV-Main P7100 High Performance Overflow Valve 94-98 5.9L 12 Valve Cummins

$28.75
Purchase P7100 High Performance Overflow Valve 94-98 5.9L 12 Valve Cummins
    • 1994-1998 5.9L Dodge Cummins 12 Valve with Electric Lift Pump (i.e. AirDog or FASS)
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Description

Do you experience low fuel pressure at wide open throttle after installing an aftermarket electric lift pump? Unfortunately, this is all too common, but we have the fix. The problem stems from the f ... read more

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Do you experience low fuel pressure at wide open throttle after installing an aftermarket electric lift pump? Unfortunately, this is all too common, but we have the fix. The problem stems from the factory overflow valve having too large of an orifice, which causes excessive fuel to be returned to the fuel tank. The inlet orifice on a standard overflow valve will flow 1.14 GPM back to the tank. If you are running a 100 GPH pump, you are pumping 1.66 GPM, which means you are losing 69% of your pump volume through the stock overflow valve. Seeing these numbers makes it fairly obvious why there is a significant power loss at higher RPM.

We offer this simple and effective overflow valve in four different sizes, so which one is right for you?

The general rule to determine the fuel pressure you should be at is to multiply the governor spring RPM (in thousands) by 10. In other words, you want 10 PSI of fuel pressure per 1000 RPM of governor speed. So, if you installed a 3K governor spring kit, you need a minimum of 30 PSI at full power, a 4K kit requires 40 PSI at WOT, and 5K equates to 50 PSI at WOT.

  • The OFV040HP has the largest orifice for street use. This valve is for lightly modified street performance trucks in the 275 to 350 horsepower range running an AirDog or FASS pump. Fuel pressure will range between 30 to 37 PSI.
  • The OFV050HP has the second largest orifice for street use. This valve is for moderately modified street performance trucks in the 350 to 450 horsepower range using an AirDog or FASS pump. Fuel pressure is in the 37 to 45 PSI range, at full power.
  • The OFV060HP has the third smallest orifice for highly modified Cummins diesel engines. This valve is for heavily modified street performance trucks in the 600 to 600 horsepower range using an AirDog or FASS pump. Fuel pressure will be in the 43 to 50 PSI range, at full power.
  • The OFV075HP has the smallest orifice, and is NOT for street use, because it will not provide adequate long term cooling to the pump.

IMPORTANT NOTE: Do not use the HP valve on a stock fuel system! The valve is intended for P pump trucks using a FASS, Air Dog or high volume, performance fuel pump only.

Specifications

  • ManufacturerTork Teknology
  • MPNOFV040HP | OFV050HP | OFV060HP | OFV075HP

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Rate P7100 High Performance Overflow Valve 94-98 5.9L 12 Valve Cummins

Reviews may be edited for spelling or grammar inaccuracies and those containing profanity will be removed.

K
Verified Buyer
Will definitely recommend to friends.
The part showed up quickly and made a huge difference in the way the truck runs.
C
Great product that really works. Did exactly ...
Great product that really works. Did exactly what it is supposed to. Huge gain in pressure as described.
E
Great throttle response pump stays cool
Great throttle response pump stays cool
B
Verified Buyer
*****
Does its job right as should
M
Verified Buyer
Awesome
Worked great had no issues
Store Reply
Thank you for the review. Tork Tek makes excellent products and they just always fit as they should and perform as advertised.
M
Verified Buyer
Would definitely buy it again
Replaced the valve and now the truck doesn't fall on its face when getting on the throttle. Didn't think this over flow valve would work but it definitely made a difference.
Store Reply
Thank you for the review and good to hear the overflow valve helped on the top end.
C
Verified Buyer
Excellent product! Solved my starting issues.
Very good product! I was having issues with my truck becoming hard to start, it was going into limp mode shortly after starting to drive it. Anytime I let my truck sit for a while it would be very hard to start afterwards, requiring me to press the gas pedal to make it start quicker. My stock overflow valve must have failed from the increased fuel pressure provided by my Airdog 150 lift pump. I chose this overflow valve based on my estimated horsepower range with the useful instructions on DPP's website. Diesel Power Products has a great selection of these overflow valves, for Cummins trucks with electric lift pumps and they are priced very well! Thanks DPP!
Store Reply
Thanks so much for the great, detailed review. Tork Tek's Overflow Valve is one of our top sellers for 12 valves and for good reason, it works!
T
Verified Buyer
Buy it!
I'm using this product in a 1996 Dodge, works great holds the amount of desired fuel pressure as well. Diesel power products is my one stop shop.
Store Reply
Thanks so much for the review and glad you like the new overflow valve.
3 QUESTIONS
J

Does this product time with the 2 seals that is required for installation??

Yes it does have the two seals required.

6/6/16
J

Would this be a good choice for a modified engine. I'm running an airdog 165?

Depending on modifications to the truck, I would consider the OFV40 or OFV50. -Ben

11/22/19
J

My truck ran about 550 the last time I had it on a dyno. I now just installed a air dog 165. What would you recommend.?

The 60hp valve would be the correct one for the application. -Sands

4/23/20

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P7100 High Performance Overflow Valve 94-98 5.9L 12 Valve Cummins

P7100 High Performance Overflow Valve 94-98 5.9L 12 Valve Cummins

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