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Diesel Truck Parts And Accessories

2003 - 2007 Ford Powerstroke 6.0L

BOOST YOUR 2003 - 2007 6.0 POWERSTROKE'S PERFORMANCE Owning a 6.0L Powerstroke means you're part of a unique club. Some owners are currently facing issues, while others are just waiting for them to ... read more

Suspension & Steering

Wheels & Tires


Owning a 6.0L Powerstroke means you're part of a unique club. Some owners are currently facing issues, while others are just waiting for them to crop up. But here’s the good news: with the right upgrades, these trucks can turn into powerhouses of reliability and performance. At Diesel Power Products, we offer top-notch parts and expert guidance to help you make the most of your 6.0 Powerstroke.

Starting in 2005, Ford switched from front leaf springs to coil springs and radius arms, enhancing suspension capabilities. This change opens up a world of upgrade possibilities from brands like Carli Suspension and ICON Vehicle Dynamics. For 2003-2004 models, we offer tailored suspension solutions to improve ride quality and performance, ensuring every 6.0 Powerstroke benefits from superior handling and comfort.


Want to take your 6.0 Powerstroke to the next level? Here are the key upgrades you should consider:

  • Injectors: Casserly injectors offer superior fuel delivery, boosting both performance and efficiency. They ensure your engine gets the precise fuel it needs for optimal combustion.
  • Turbocharger: Ditch the variable vane turbo for a fixed vane option for improved reliability and performance. Fixed vane turbos provide consistent boost pressure, reducing the risk of failure.
  • EGR Cooler: Upgrading the EGR cooler helps prevent overheating and extends engine life. Aftermarket EGR coolers are built to handle higher temperatures and pressures, offering better durability.
  • Head Studs: ARP head studs are essential for managing higher boost pressures and preventing head gasket failures. These studs provide a stronger clamping force, keeping your engine components securely in place.

On top of these core upgrades, explore our complete diesel exhaust systems from Diamond Eye, Silverline, MBRP, and Magnaflow. Upgrading your exhaust system improves flow, reducing backpressure and increasing power. For better airflow, check out air intakes from S&B, AFE, and AEM. Keep tabs on your engine’s performance with ISSPRO gauges and optimize power delivery with Edge tuners. Our BD 6.0L intercooler hoses ensure your boosted air stays cool and efficient, enhancing overall performance.


At Diesel Power Products, we pride ourselves on being more than just a parts supplier. Here’s why you should choose us for your 6.0 Powerstroke needs:

  • Expertise and Experience: Our team comprises diesel enthusiasts and experts with years of experience. We understand the intricacies of the 6.0 Powerstroke engine and stay updated with the latest advancements and best practices. Whether you’re a novice or a seasoned pro, we provide valuable insights to help you make informed decisions.
  • Comprehensive Product Selection: We offer an extensive range of high-quality 6.0 Powerstroke parts from industry-leading brands. From performance injectors and turbochargers to EGR coolers and head studs, our inventory covers all your needs. Each product is carefully selected to ensure it meets our high standards of performance and reliability.
  • Customer Support and Service: Our commitment to customer satisfaction sets us apart. We offer personalized support to help you choose the right parts and provide guidance on installation and maintenance. Our team is always ready to answer your questions and assist you through every step of the upgrade process.
  • Trusted by Enthusiasts: Diesel Power Products has built a reputation as a trusted partner for Powerstroke truck enthusiasts. Our dedication to quality and service has earned us the loyalty of a growing community of customers who rely on us for their performance needs.
  • Competitive Pricing: We believe in offering top-quality parts at competitive prices. Our goal is to provide you with the best value for your investment, ensuring that you get premium performance without breaking the bank.

At Diesel Power Products, we don't just provide parts— we offer a community for diesel enthusiasts. With a team that shares your passion for diesel performance, we ensure that every interaction, from browsing our website to receiving your order, exceeds your expectations. Trust us to help you make your 6.0 Powerstroke the best it can be.


Ready to upgrade your 6.0 Ford Powerstroke? Browse our extensive selection of parts and see why truck enthusiasts trust Diesel Power Products for their performance needs. Our team is here to help you find the perfect parts for your truck. If you have questions, check out our FAQs or contact us directly. Let’s take your 6.0 Powerstroke to new heights!

We get a lot of calls and e-mails each day with various product, vehicle, and installation questions. Some are completely off the wall and can even catch us off guard at times, but many others are fairly routine, so we thought we'd post some of the most popular questions that can hopefully be a good resource for you.

Q: What are the common issues with the 2003-2007 6.0 Powerstroke?
A: The 2003-2007 6.0 Powerstroke is known for issues such as EGR cooler failures, head gasket problems, and injector issues. The EGR cooler can become clogged or leak, leading to overheating. Head gaskets may fail due to insufficient clamping force from factory head bolts, especially under increased boost pressures. Injectors can suffer from fuel quality and lack of maintenance. Upgrading these components with high-quality aftermarket parts can significantly improve reliability and performance.

Q: How can I improve the performance of my Ford 6.0 Powerstroke?
A: Improving the performance of your 6.0 Powerstroke involves several key upgrades. Start with high-quality injectors for better fuel delivery. Replace the factory turbo with a more reliable fixed vane turbo to ensure consistent boost. Upgrade the EGR cooler to handle higher temperatures and prevent overheating. Installing ARP head studs will help manage increased boost pressures and prevent head gasket failures. Additionally, upgrading the exhaust system and air intake can further enhance performance by improving airflow and reducing backpressure.

Q: Are 2005-2007 suspension upgrades compatible with earlier models?
A: Suspension systems differ between 2003-2004 models and 2005-2007 models due to Ford's switch from leaf springs to coil springs in 2005. While the suspension setups are different, there are specialized kits and components available for 2003-2004 models that can provide similar performance improvements. Upgrading the suspension in these earlier models requires a bit more customization, but with the right components, you can achieve excellent ride quality and handling.

Q: How do I choose the right performance parts for my 6.0 Powerstroke?
A: Choosing the right performance parts for your 6.0 Powerstroke depends on your specific goals and needs. If you’re looking to increase power, consider upgrades like injectors, a high-performance turbo, and tuning solutions. For reliability, focus on components like EGR coolers, head studs, and intercooler hoses. Our team at Diesel Power Products can guide you through the selection process, providing expert recommendations based on your truck’s current setup and your performance objectives.

Q: Do I need the Extreme Duty Red-Head Gear Box, or the regular unit?
A: The Extreme Duty is built for those running exceptionally large tires, such a a very wide 35" or a 37" or larger diameter. This model would also be a good idea for those vehicles whom regularly see off road use.

Q: I'm looking at an exhaust kit on your website, but it doesn't state which cab and bed configuration it fits, will this fit my application?
A: In most cases, unless it is specifically stated as fitting a certain configuration, all exhaust kits on our website will fit all cab and bed lengths. Further, most kits will not fit cab and chassis applications unless otherwise noted.

Q: I'm looking at this 5" (or other) exhaust kit, but my truck only has a 4" exhaust now. Does this 5" exhaust include an adapter / reducer?
A: Yes, the exhaust systems we sell will adapt down to fit the application at the designated starting point (turbo back, cat back, DPF back, etc.) for a hassle free installation.

Q: What are EGT's?
A: EGT stands for Exhaust Gas Temperature, which is the temperature of the exhaust leaving your engine. This measurement is typically measured before the turbo to ensure you are not overheating components. For most applications, we recommend not exceeding 1300 degrees.

If you've got a question about your Powerstroke, feel free to give us a call at 888-99-DIESEL and we would be happy to assist.

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