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SKU #: CA-60-190CC Casserly / Full Force 190cc Performance Injectors 03-07 Powerstroke

Purchase Casserly / Full Force 190cc Performance Injectors 03-07 Powerstroke
    • 2003-2007 6.0L Ford Powerstroke
  • Choose One: Core Charge: ?

    Terms & Conditions

    We at Diesel Power Products offer a deferred core program in which we allow you to defer the typical upfront core charge when purchasing via credit card payment. All cores, whether the core charge was deferred or not, must be returned within 21 days from delivery date of product requiring core charge. Failure to do so can result in forfeiture of the entire core charge return. In the event you originally deferred the core charge, you authorize Diesel Power Products to charge you for the core charge.

    All cores must be returned to the original warehouse that original shipment was sent from. If a return label is provided in the original shipment, use this tag. If one is not included, contact us immediately, and we can provide you with the correct address of where the core(s) must be returned to, as well as an RMA (Return Merchandise Authorization) number. DO NOT rely on the return address on the original label as a source for where to ship to.

    If cores are shipped to the incorrect warehouse, your core money will be returned less the shipping cost for us to send the core(s) to the correct warehouse, or if you deferred the core you may be charged for the shipping amount.

    Cores that have been disassembled and/or have missing and/or damaged major components will not receive full core credit. Returned cores must be on a "like-for-like" basis, meaning that the returned core has the exact same fitment as the remanufactured component that was purchased. In the event that the core is not "like-for-like," your core may not be eligible for return / credit.

    Diesel Power Products has the right to alter this policy (i.e. extend the terms) for any reason. If you have an outstanding circumstance, contact us.

    What is a "Core Charge"?

    In order to understand what a core charge is, you must first understand what a core is. In the automotive industry, most products are manufactured from brand new materials. However, numerous products are also remanufactured, meaning that the manufacturer of the product takes a used product, typically removed from a vehicle, disassembles, and replaces all worn components of the master product. A great example of this is in regards to automatic transmissions in which the manufacturer takes an existing transmission, replaces all of the inner working components, such as the torque converter, valve body, etc. and merely reuses the case.

    Because aftermarket manufacturers require a steady stream of incoming cores to build, they charge a deposit on the core, known as a core charge, that is refunded upon receipt. In some cases, the core is not reusable, such as in the event of a cracked case, at which point the core deposit would not be credited as the core component is not reusable.

    If you plan on returning your core you have two options.

    OPTION 1:
    You can accept it, which means you will be charged for the part AND the core at time of purchase. You still have the option to send it back, and if you do, the core will be refunded back on the card used, presuming the core meets core criteria and the core is returned within 21 business days from originally receiving your order. If you have outstanding circumstances that would not allow the return to occur within 21 days, please contact us.

    OPTION 2 You can defer the core charge. If you defer it, you will not be charged a core at time of purchase. You will have 21 business days from the day you receive it to send it back. As long as the core is received within the 21 business days, you will not be charged. If 21 business days goes by and you do not send it back, the card on file will be charged the core amount. You still may send it back, and once received, we will issue the core amount as in store credit, pending any limitations as set forth by the manufacturer.Core deferral is limited to payment by credit card only.


Have you been looking for performance injectors for your 6.0L Ford Powerstroke? Brought to you by the best in the Powerstroke injector market, Ryan Casserly, has determined the best possible methods ... read more

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Have you been looking for performance injectors for your 6.0L Ford Powerstroke? Brought to you by the best in the Powerstroke injector market, Ryan Casserly, has determined the best possible methods to build and modify the 6.0L injector to bring you years of trouble free service.

Full Force Diesel 190cc Performance Injectors start life out as Alliant Power remanufactured injectors using the latest updated parts and brand new spool valves, meaning they are the closest to new injectors that are available on the market.

These injectors are premium built, flow tested, and matched sets. They include new, high flow performance nozzles that deliver fuel quicker into the cylinder for a more precise combustion, creating more power. In order to save your drivetrain, avoid excessive heat, and really make these injectors operate properly, it is highly recommended to only use them with custom tuning, and upgraded turbo, fuel system upgrades, and matching powertrain upgrades. These will support over 600 horsepower to help you burn up the streets, but still deliver manageable heat for light towing.

  • Head studs
  • Regulated return fuel system and front modified banjo bolts
  • Stage 2 or larger turbo upgrade
  • Custom Tuning
  • Complete fuel system is recommended
Why do Full Force Diesel injectors perform better and last longer than the competition? Why does Full Force Diesel only use Alliant reman injectors as a base for the performance injectors instead of other remans? The updated reman injectors provide you will the best available performance injector will all new parts for many worry free miles.

  • Replacement of the entire coil assembly to prevent wire fatigue and poor cold-start performance
  • High-pressure sealing surfaces that are refinished to OE specifications (less than 2 microns of flatness) to help ensure long injector life, good mileage and performance
  • Injectors' intensifier bodies receive new plungers. Both components are precision-match honed to operate reliably and durably at extreme pressures and temperatures
  • All spool valves are replaced with new parts. Both control valve bodies and spools are precision-ground to exacting diametrical tolerance for excellent sealing and oil direction
  • Remanufactured nozzle assemblies are inspected, then chemically treated and micro-brushed to remove carbon and fuel residue. Each nozzle is then flow-tested to help ensure proper performance and emission levels
Full Force Diesel 6.0L injectors come with a warranty that covers injector failure due to faulty parts or workmanship. Injectors have a 12 month warranty. The warranty does not cover injectors that fail due to bad fuel or trash in the oil system. This also applies to the replacement of scored plungers and barrel assemblies due to bad fuel or the labor to break injectors down to clean poppet valves from dirty oil.

The buyer is to understand that these are aftermarket, high performance items, and Diesel Power Products is not responsible for any damage caused to the injectors or engine due to high EGTs, overrevving, engine failure or any other abuse or neglect. If there is an injector problem, the buyer will have to purchase a new injector and send in the faulty injector. The buyer will receive a refund on the new injector after the faulty injector is inspected and determined to be covered by the above warranty.


  • SkuCA-6.0-190CC
  • ManufacturerFull Force Diesel
  • MPN6.0-190CC
  • New, upgraded nozzles
  • Non-welded spill ports (broken welds create injector failures)
  • 600hp+ capable
  • Only light towing recommended


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Casserly / Full Force 190cc Performance Injectors 03-07 Powerstroke

Casserly / Full Force 190cc Performance Injectors 03-07 Powerstroke

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